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Dual Durometer

Vidon Plastics specializes in advanced co-extrusion technologies and the production of high-performance dual durometer extrusions. By seamlessly integrating multiple materials into a single extruded design, we can meet our customers’ specific performance requirements, enhance overall quality, and potentially reduce costs in some applications.

Backed by more than 35 years of superior American manufacturing solutions, our company has built a reputation for precision, innovation, and reliability in the production of custom co-extruded / dual durometer plastics.

Advanced Co-Extrusion Capabilities Supported with Custom Tooling

Vidon Plastics uses co-extrusion to run two or more materials through a single die, producing a high-strength structural product with uniquely customizable material properties. We provide customers with highly functional parts that combine flexibility, rigidity, color contrast, chemical resistance, and other specialized characteristics – all in a single continuous extrusion profile.

With Vidon’s in-house tooling department, we can streamline the production of our customers’ complex designs and highly customized extrusions. The advantages of our co-extruded products are threefold:

Multi-Material Integration Multi-Material Integration

We can combine various rigid and flexible polymers to meet your specific functional requirements, achieving unique material properties not possible with a single material.

Enhanced Performance Enhanced Performance

Beyond strength and flexibility, we can utilize co-extrusion to optimize various other physical and mechanical properties, such as UV resistance, impact strength, or sealing functionality, among others. Essentially, co-extrusion enables us to meet our customers’ most demanding performance requirements.

Cost-Effective Production Cost-Effective Production

Some customers come to Vidon with challenging budgets. For these cases, we may use premium materials only where necessary, such as on the product surface, while co-extruding with more cost-effective materials throughout, thereby reducing overall material costs.

Dual Durometer Extrusions

Dual durometer extrusion is a subset of co-extrusion in which we combine two materials of differing hardness (durometer) to fine-tune the physical/mechanical properties of your end products. Vidon Plastics delivers custom dual durometer profiles that seamlessly bond materials of varying Shore hardness, achieving more complex extruded designs that are both strong and flexible where needed.

Some of our customers’ common applications include:

  • Seals and Gaskets – Dual durometer extruded seals can feature a rigid body with a soft sealing edge, which ensures stability and flexibility. Commonly used in doors, windows, and various enclosures.
  • Trim for Automotive and Marine Applications – Durable outer layers paired with soft-touch interiors improve user comfort and aesthetics, simultaneously protecting against surface wear and/or UV damage.
  • Various Protective Edge Trims – Combining toughness with cushioning to prevent damage and reduce wear, from construction and architectural applications to commercial signage.

Quality Co-Extrusion Solutions and Dual Durometer Products

Vidon Plastics is a leading plastic extrusion service provider, backed by over 35 years of unsurpassed quality and customer support.